So /diy/, some friends and me started playing Catan + player ampliation and is awesome as fuck. The problem is that we are a lot of people so we need another player ampliation but buying another will not even work (as we need more terrain hexagons and shit than before).

The idea is to make our Catan + 2 player ampliation but first we need to make the base game first.

Any of you did this before? Any recommendation or advise?

We plan to make the figures with a 3d printer but we don't know how to make cool looking (and durable) cards and terrain hexagons.

Any feedback or idea will be appreciated.